Steps to Achieve a Successful Flake Flooring System
- Prepare the substrate thoroughly by diamond grinding or acid etching
To achieve a successful floor coating system, make sure your surface is free of dust, oil/grease, any loose particles or paint, and moisture. If your floor is subject to rising dampness, you will need to apply a moisture barrier primer prior to applying your base coat. More info
- Repair cracks and imperfections using two-pack epoxy fillers
Fill in all cracks using a 2-pack epoxy filler, such as Sikadur 31 CFN. For larger cracks and spalls, use Epoxy Coving and Repair Kit. The patching mortar must be fully cured before it can be grinded or coated, usually taking a minimum of 6–8 hours.
- Apply epoxy primer to the floor and allow the coating to cure
General curing time (at 20°C) is a minimum of 8 hours. This can vary further if solvent has been added to the epoxy.
- Return within 24 hours of applying the primer to remove rubbish and imperfections
Grind down high sections and patch any low sections. This step is important because any uneven coating will show through your final coat. If this step is not completed within 30–36 hours (depending on temperature) of applying the previous coat, the floor will need to be scratched using 80 grit sandpaper.
- Apply an even coat of epoxy base coat and broadcast flake while the epoxy is still wet
Wear spike shoes to walk over the epoxy and broadcast the flake evenly. Always follow safety practices to prevent injury.
- Return the next day to vacuum/blow any loose flake and apply two clear top coats
General curing time (at 20°C) is a minimum of 8 hours for each coat of clear. Ensure the correct amount of product is applied. If the floor is subject to heavy solvent, fuel, or chemical spillage, consider applying a two-pack clear top coat instead of a single pack.
- Add anti-slip media to the topcoat if required
When adding clear coats, ensure the aluminium oxide is not a noticeable colour to maintain aesthetics.
- Allow proper curing time before use
On a freshly applied coating, the floor will be trafficable after a minimum of 24 hours. The recommended curing time before parking cars, boats, trailers, or any other heavy objects is a minimum of 5 days after applying the final coat.